... from stock recognition to CNC drilling into one step. The advantages for cost and competiveness are immense ! The Problem Multi-layer pressing can only | MULTILAYER CIRCUITS SERVICES | guarantee the best innerlayer adhesion if the fibre glass mats soaked in epoxide resin (prepregs), positioned between the innerlayers as a dielektric medium, gel. As | MULTILAYER CIRCUITS SERVICES | a result of the high pressures (150 bar) and temperatures (175 C) applied the resin becomes so fluid that the inner-layers actually swim and expand due | MULTILAYER CIRCUITS SERVICES | to the heat. This can result in undefined dimension instabilities as well as inner-layer alignment. It is extremely difficult to investigate the layer alignment as | MULTILAYER CIRCUITS SERVICES | it is concealed by the unfinished outer copper foil and prepregs. The results are extreme drill alignments and, in extreme cases, fractured edges. Conventional Solution | MULTILAYER CIRCUITS SERVICES | Attempts The most widespread process is the „approximate feeling„ of targets and their milling by means of a special milling machine. With a precision punch | MULTILAYER CIRCUITS SERVICES | and the help of these targets, ...
[ Multilayer Circuits Services ]... CAD system, there's no danger of the fabricator "reverse engineering" the netlist from the Gerber files. Next up are the internal plane layers. For | MULTILAYER CIRCUITS SERVICES | some reason, CAD engineers like them to be "positive," but those types of layers lead to huge file sizes. Negative plane layers are usually preferred | MULTILAYER CIRCUITS SERVICES | by fabricators because they're easier to work with and have smaller file sizes than positive layers. Remember, boards are manufactured en masse and must be | MULTILAYER CIRCUITS SERVICES | stepped out into a panelized form. The result: Data sets with lots of unnecessary positive planes swell exponentially, bog down CAM systems, and crash photoplotters. | MULTILAYER CIRCUITS SERVICES | After the basic prep work is completed, step into the fabrication analysis arena, where the game is one of checks and balances. You've got your | MULTILAYER CIRCUITS SERVICES | design rules; fabricators have theirs. Checks and balances can resolve any conflicts between the two. Take soldermask layers, for instance. Often, these layers are not | MULTILAYER CIRCUITS SERVICES | "intelligent" layers within a CAD tool; that is, there ...
[ Multilayer Circuits Services ]... smaller more efficient boards have led to higher layer count multilayers, smaller holes and finer lines. These techniques, however, have not always been able | MULTILAYER CIRCUITS SERVICES | to satisfy designer's often desperate needs to overcome real estate constraints whilst trying to maximise component configurations. As a result new alternatives such as buried | MULTILAYER CIRCUITS SERVICES | vias, blind vias or a mixture of both have been successfully utilised by designers trying to maximise board real estate by increasing the density of | MULTILAYER CIRCUITS SERVICES | lines and pads. However, many manufacturing and design issues must be addressed before adventuring down this path. Due to the many additional oper- ations, the | MULTILAYER CIRCUITS SERVICES | cost of a blind or buried via board is significantly higher than that of a multilayer of the same layer count. | BURIED VIAS | | MULTILAYER CIRCUITS SERVICES | A buried via is a copper-plated hole, imbedded in the board, that interconnects two internal layers. The buried via process starts by drilling holes on | MULTILAYER CIRCUITS SERVICES | thin core laminate. These cores are then metallised, imaged and etched ...
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